![]() Warehouse safety goes beyond stacking and storage hazards. Once in moving anywhere, such as across the warehouse floor, it’s important the load is adjusted to the lowest position possible. This will help reduce the likelihood that the equipment will tip over and the items will fall off.Įmployees will also have to meet OSHA's forklift inspection requirements before operating a forklift. Through training employees will know to place the load on the forklift as close to the mast as possible. ![]() Only certified employees are allowed to operate forklifts. Much like manual stacking, it is critical forklift operators are properly trained. Forklift Stackingįorklifts are an excellent way to avoid the potential injuries from manual stacking, but of course introduce their own (more dangerous) hazards. This may include handles that attach to loads, and forearm protection, such as gloves, for loads with sharp or rough edges. Proper warehouse safety training will help workers understand the dangers of improper lifting.Įmployees should also be equipped with the right tools and PPE for manually lifting materials. The age old “life with your legs, not your back” cannot be stressed enough. Workers should ensure that they have the proper training on safe lifting techniques and training on personal protective equipment (PPE) prior to moving materials manually. However, that doesn’t mean handling materials manually is free of hazards. Items should be handled manually whenever possible in order to avoid the greater risk of injury that can come with powered industrial trucks. Other safety tips may differ depending on the stacking method whether you are stacking manually or with a forklift. This means stacking items in “blocks” using wood or plastic pallets one on top of each other. Using block storage for warehouses tends to result in the safest stacks, provided weight and height limits are followed. There are a multitude of storage methods and techniques to safely stack materials in a warehouse. Remember the higher items are stored, the more dangerous they become, so it’s always best to keep stacks short whenever possible. Each warehouse will have its own height restrictions, which should be posted clearly and visibly around the warehouse.Īs a general rule, all materials stored in tiers shall be stacked in blocks, interlocked and secured to prevent sliding or falling. When it comes to the safety stacking height for boxes, a lot depends on different variables such as the contents of the box, its weight and size. ![]() If you are using equipment such as a forklift truck, that number increases to 20 feet. The answer to “how high can you stack pallets in a warehouse?” is no more than 16 feet high if you are piling each piece on top of the other without the help of a machine. When a stack of pallets becomes too tall, it has less stability and is more likely to cause an injury when it falls. It should be no surprise that there are height limitations for stacking and storing materials in a warehouse.
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